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In-Mold Bicycle Helmets - Technology in Practice


A standard bicycle helmet is composed of four elements, compliant with the European safety standard EN 1078. These are:

  • Shell
  • Protective lining
  • Comfort padding
  • Retention straps with a buckle

Modern bicycle helmets for both children and adults are made of EPS foam using the so-called in-mold technology. In this case, the outer shell with a hard construction is permanently bonded with the EPS foam, which compresses upon impact. An in-mold bicycle helmet has a more durable structure, resulting in enhanced protective capabilities. However, the benefits of this technology do not end there. In-mold bike helmets are characterized by reduced weight, which is essential for optimal comfort during rides.

However, counterfeit versions of in-mold bike helmets are often sold on the market.

When making a purchase, always check for safety certificates and approvals. A safe choice would be to buy a model from a reputable manufacturer.


Production of In-Mold Bicycle Helmets


The production process of in-mold bicycle helmets starts with placing a thin piece of plastic into a mold and fitting it to the surface. In the next step, polystyrene beads are added to the mold. The precursor of EPS foam is injected with steam under pressure, which expands it into the shape of the mold. The bonding of the two elements is further improved by heating the plastic shell with steam.

The innovative production process of in-mold bike helmets ensures that the EPS foam fills every available space within the shell. Manufacturers often add extra reinforcements in the form of nylon, plastic, or even metal inserts.


In-Mold Helmets - Why Choose Them?


Currently, there are two main types of helmet construction on the bicycle accessories market. The basic version consists of foam padding glued to a hard outer shell using tape or adhesive. Standard men's or women's helmets are heavier and less breathable.

In-mold helmets are characterized by higher quality compared to glued models. The technology used in production does not compromise overall safety and better impact protection. Nevertheless, in-mold bicycle helmets are lighter, stronger, and more breathable. The durable bond between the EPS foam and the shell also offers superior resistance to cracking under external impact.


MIPS Bicycle Helmets - Swedish Innovation

The MIPS technology was developed by Swedish scientists in 2001. Hans von Holst from the Karolinska Institute in Stockholm decided to start biomechanical research after a long observation of how helmets were manufactured. He correctly noted that safety tests evaluated the equipment based on vertical impacts. However, most impacts occur at an angle, exerting rotational forces on the brain.

In response, the Swedish company MIPS AB developed a bicycle helmet design based on the natural protective capabilities of the human body. By 2017, over five million units had been sold, confirming the brand's significant success.


What is a MIPS Bicycle Helmet?


A MIPS bicycle helmet (Multi-Directional Impact Protection System) is equipped with an additional protective layer located between the soft internal padding and the hard shell. The internal inserts in available models on the market are made of yellow polycarbonate plastic. This technology protects the head against rotational movement. For this reason, MIPS helmets are the best form of protection against injuries caused by angled impacts, according to the previous observations by the Swedish researcher.

During a collision, the liner remains securely attached to the head. The outer shell moves within a certain range, actively protecting against the effects of the accident. The integrated low-friction layer allows for 10-15 mm of relative movement in all directions. A MIPS bike helmet reduces rotational motion occurring upon impact by redirecting forces and energy.


MIPS Helmets - Why Choose Them?


MIPS helmets certainly provide greater protection against injuries resulting from angled collisions. The human brain is particularly sensitive to rotational motion, which supports the effectiveness of this solution. The MIPS system protects against Central Nervous System damage by distributing the load over a larger area of the helmet's padding.

Since the beginning of its operations, MIPS has conducted nearly 20,000 tests on its models. According to research results, men's and women's MIPS bicycle helmets outperform alternative versions that lack this protective layer. The brand's claims are confirmed by an independent entity, the Swedish insurance company Folksam.


Koroyd Bicycle Helmets - Honeycomb Structure


In addition to MIPS and in-mold models, Koroyd bicycle helmets are also available on the market. The structure of this technology resembles a bundle of glued drinking straws or a honeycomb. Koroyd is primarily lighter and more breathable than traditional models. Upon impact, it absorbs more energy than EPS foam.

Instant energy absorption is the key feature that sets Koroyd technology apart. The welded tubes compress upon impact, minimizing the energy transferred to the head. The structure used in production consists of 95% air, reducing the weight of the bicycle helmet for both children and adults. Hot air is vented away from the head, which is especially appreciated on hot days.


Bicycle Helmet Adapted to Surface and Riding Style


Children's bicycle helmets and those for adults should also be chosen according to the preferred surface and riding style. Most consumers mistakenly select universal models, not paying enough attention to the construction and nuances of individual pieces. The most popular types of bicycle helmets include:

Learn the specifications of each model!


MTB Helmet - Best for Off-Road Riding


MTB helmets are the best choice for those who prefer off-road riding - whether on forest trails, mountain paths, or other uneven terrains. Unlike classic road helmets, MTB models feature a more robust design, providing better protection and comfort in challenging conditions. One distinguishing feature is the extended visor, which shields against sunlight, branches, and other obstacles that may appear on the route. This allows cyclists to fully focus on their ride without worrying about unexpected hits.

MTB helmets are designed with cushioning and protection in mind when riding on rough terrain, which is why their construction covers a larger protective area, especially at the back of the head. This design reduces the risk of injuries from unexpected falls or impacts. These helmets are made of durable, robust materials, ensuring a high level of protection, even in the most demanding conditions.

Among MTB helmets, there are also full-face (FF) models, which have an even more advanced design, covering the jaw for added protection. They are mainly recommended for enthusiasts of extreme forms of mountain biking, such as downhill, where the risk of falling and collision is higher. The shell of full-face helmets is made of exceptionally strong materials, making them slightly heavier than classic MTB helmets but guaranteeing complete safety during challenging off-road rides.

For those looking for a lighter full-face helmet, the full-face light models are an ideal solution. These helmets use less material, resulting in reduced weight without significantly compromising protection. As a result, cyclists can enjoy full safety with greater comfort and less strain on the neck during long descents.

Choosing an MTB helmet is a key decision for any off-road cycling enthusiast. They offer an ideal combination of functionality, durability, and comfort, allowing you to enjoy your adventure without limitations. Whether you're just starting your MTB journey or are an experienced rider seeking reliable equipment for extreme trails, an MTB helmet will surely meet your expectations.


Road Helmet - The Most Popular Choice Among Cyclists


Road helmets are definitely the most popular choice among cyclists, whether they ride recreationally or are professional racers. They are characterized by exceptional aerodynamics, which reduces air resistance to a minimum, allowing for smoother and faster rides. This means cyclists can reach higher speeds with less effort, which is especially important in races where every second counts. Road helmets minimize air resistance, and their streamlined shape is the result of numerous tests in wind tunnels aimed at maximizing efficiency during rides.

A key aspect appreciated by users is the lightweight design of road helmets. These models are designed for long-distance rides, so comfort is a priority, even over many hours. The helmet's light structure relieves the neck and head, making the ride less tiring, which is particularly important during training or cycling marathons. Additionally, many manufacturers use modern materials that not only reduce weight but also provide better ventilation, keeping the head dry even on the hottest days.

Ventilation in road helmets is another essential feature. The vents are strategically placed to maximize airflow and effectively dissipate heat. This ensures that even during intense effort, cyclists can feel comfortable and fresh. These models often also have internal ventilation channels that direct air around the head, enhancing cooling efficiency.

Safety is also of great importance. Modern road helmets are equipped with advanced protection technologies, such as MIPS (Multi-Directional Impact Protection System), which help minimize the effects of lateral impacts. This ensures that these helmets not only look great and provide comfort but also guarantee a high level of safety in the event of a fall.

Thanks to the combination of functionality, lightweight, aerodynamics, and modern design, road helmets remain a popular choice among cyclists. Whether you're a weekend ride enthusiast or a professional competitor, a classic road helmet will be the right choice, providing you with safety, comfort, and style.


What Makes a Good Bicycle Helmet?


Does every bicycle helmet increase safety on the road? The answer seems obvious. However, when making a purchase, it is essential to know the features of the best models. Modern manufacturers primarily strive for an optimal weight-to-durability ratio. A lightweight bicycle helmet can weigh even less than 200 g.

When looking at the best models, you can't overlook the in-mold and MIPS technologies discussed earlier. Regardless of your preferred riding style or surface type, these helmets provide the best possible protection.

When choosing a bicycle helmet, pay attention to the proper fit. Most models available on the market are equipped with an internal ring. Its circumference can be easily adjusted with a dial located at the back. A properly fitted helmet should stay firmly on the head, regardless of the chin strap being fastened. The front edge should start directly above the brow line, ensuring a full view of the road.

An appropriate number of ventilation holes is also crucial. The breathability of the selected model is especially important during long rides.


Bicycle Helmets - Why Are They Worth It?


Bicycle helmets are a crucial piece of equipment for any cyclist who cares about road safety. Wearing a helmet can significantly reduce the risk of injury - studies show that it lowers the likelihood of head injuries by 48%, and the chance of severe injury is reduced by 60%. These statistics clearly confirm that a bicycle helmet is an essential element that can save health and even life in the event of an accident.

Modern bicycle helmets are designed with maximum comfort and safety in mind. Thanks to the use of modern technologies, such as the in-mold system or MIPS (Multi-Directional Impact Protection System), helmets are exceptionally lightweight and durable. The in-mold system involves bonding the outer shell with the inner layer, providing greater durability and impact resistance, while MIPS adds additional protection against rotational forces acting on the head during falls. These solutions make riding in a helmet not only safer but also more comfortable.

Protection offered by a bicycle helmet goes beyond minimizing the risk of head and spinal injuries. The helmet also protects against the harmful effects of sunlight, which is especially important during hot days. Properly designed helmets come with visors or UV filters that protect against overheating, reducing the risk of sunstroke. Wearing a helmet means you don't have to worry about extra headwear, such as a cap or hat - the helmet fulfills that role while keeping you safe.

Wearing a helmet while cycling is also a sign of responsibility and promotes good habits. By choosing to wear a helmet, you educate other cyclists, especially children, about the importance of road safety. You set an example of how to take care of health and life while riding, contributing to the culture of safety on the road. Cyclists who wear helmets support the development of positive habits and care for the safety of all road users.

Today, bicycle helmets combine modern design, comfort, and high protection, making them an indispensable element of every ride. Whether you're cycling recreationally in the park or taking on mountain or city trails, a suitable bicycle helmet will provide you with the necessary protection while being comfortable and stylish. It's worth taking care of your safety and enjoying every moment spent on the bike, knowing you're properly protected. Professional tips on how to choose a bike helmet can be found in this article.


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